TURN KEY PROJECTS

Turn Key Projects

In our glorious 16 years, we have completed several challenging projects. We are listing a few of them. For more information, you can write to us @ [email protected].

Industry: Consumer Electronics

Challenge Customer was facing:

  • Low production
  • Raw material not streamlined
  • Too much online material return.
    Maximum production capacity: 1000-1200 units daily.
    Sale to return ratio: 5:1
    Area: Assembly & Packaging
    Total Automation Cost Invested: Approximately Rs. 27 Lakhs.
    Production Capacity after Automation: 15000 units daily
    Sale to return ratio after Automation: 30:1
    Total time for this capacity enhancement: 6 Months
    ROI of automation System: Within 60 Days
    Major Automation components used: Conveyors, High speed QR code printers and scanners, Software for QR code generation, software for return material checking, PLC, VFD, proximity & Infrared sensors etc.

Industry: Capital Goods Manufacturing (Heavy Engineering)

Challenge Customer was facing:

  • Unable to test all the equipment, ultimately resulting in low sales volume.
  • Unable to test different models at 1 station.
  • Unable to generate a final test report of equipment.
  • The Test Report of each equipment was mandatory to export the equipment.
    Maximum Equipment tested: 5-6 units/month.
    Setup time of equipment in test Lab: 8-10 Hrs.
    Test Time: 1-2 days
    Report Generation: Manual (Hand filled)
    Area: Quality
    Total Automation Cost Invested: Approximately Rs. 3 Crores.
    Maximum Equipment tested after Automation: 20-25 units monthly
    Setup time of equipment after automation in test Lab: 30-60 Mins.
    Test Time after automation: 2-5 Hrs
    Report Generation: System Generated (no signature required)
    Total time for this capacity enhancement: 9 Months
    ROI of automation System: 12-15 months.
    Major Automation components used: High-end PLCs, Lab View for Dashboard and Report Generation, Temperature, pressure, humidity transducers, Orifice plates, Venturi tubes, PID controllers, Automatic feeder changer PCC panel, VFD’s.

Industry: Dairy (Retail Outlets)

Challenge Customer was facing:

  • High Electricity Bill.
    Yearly Electricity Bill for 350 retail outlets: Rs. 7.5 Crore
    Average Power factor of retail outlet: 0.75
    Total Automation Cost Invested: Rs. 74 Lakhs.
    Yearly Electricity Bill after power factor correction of 350 outlets: Rs. 6.3 Crore
    Average Power factor after correction: 0.97
    Total time for installation: 3 Months
    ROI of automation System: 8-10 months.
    Major Automation components used: Virocha’s world-class Single phase APFC panels.