FAQ
Frequently Asked Questions
What industrial automation solutions do you offer?

Shopfloor/ Assembly Line

  • Individual machine automation solutions.
  • Integration or synchronization of machines.
  • Robotics.
  • Motion Control.
  • Poka Yoke
  • Reverse Engineering.
  • Packaging solutions.
  • Automated Loading/ Unloading.
  • Stacking
  • Material Handling.

Utility

  • DG Synchronization
  • Power Factor correction
  • Remote monitoring and control.
  • Energy management systems.

Renewable Energy

  • Automatic changeover between solar/biogas

IT

  • Server integration of all the machines.

R&D

  • New product development.
  • Testing Labs.
  • MATLAB simulations.
What industries do you typically work with for automation projects?
We typically work with FMCG, Capital goods manufacturing, automotive, pharmaceuticals, food processing, dairy for automation projects. Our solutions are designed to enhance efficiency and productivity across these sectors.

What kind of technical support is offered after the automation system is installed?
After installing the automation system, technical support typically includes troubleshooting assistance, software updates, and ongoing maintenance. Support teams help resolve issues, optimize system performance, and ensure everything runs smoothly.

Can you integrate new automation systems with existing equipment?
we can integrate new automation systems with your existing equipment. Our team ensures seamless connectivity and compatibility, enhancing efficiency and functionality without disrupting your current setup.

Do you provide training for employees on how to use new automation systems?
We ensure comprehensive training for employees to ensure they can effectively use new automation systems. Our training programs are designed to be hands-on and tailored to meet the specific needs of your team.

What kind of ROI can a company expect from investing in industrial automation?
Investing in industrial automation can lead to significant ROI by boosting production efficiency and reducing labor costs. Companies often see improved product quality and consistency, along with reduced downtime. Overall, automation can enhance competitiveness and drive long-term profitability.

How do you address potential concerns about job displacement due to automation?
Encouraging the development of industries that complement automation can also create new job opportunities. Open dialogue between employers, employees, and policymakers is crucial for finding balanced solutions.

Can you explain the benefits of industrial automation
Industrial automation boosts efficiency by streamlining repetitive tasks, reducing human error, and increasing production speed. It also lowers long-term operational costs and enhances consistency in product quality.

Can you provide examples of successful industrial automation projects you have completed?

In our glorious 16 years we have completed several challenging projects. We are listing few of them. For more information you can write to us @ [email protected].
Industry: Consumer Electronics
Challenge Customer was facing:

  1. Low production
  2. Raw material not streamlined
  3. Too much online material return.

Maximum production capacity: 1000-1200 units daily.
Sale to return ratio: 5:1
Area: Assembly & Packaging
Total Automation Cost Invested: Approximately Rs. 27 Lakhs.
Production Capacity after Automation: 15000 units daily
Sale to return ratio after Automation: 30:1
Total time for this capacity enhancement: 6 Months
ROI of automation System: Within 60 Days
Major Automation components used: Conveyors, High speed QR code printers and scanners, Software for QR code generation, software for return material checking, PLC, VFD, proximity & Infrared sensors etc.

Industry: Capital Goods Manufacturing (Heavy Engineering)
Challenge Customer was facing:

  1. Unable to test all the equipment, ultimately resulting in low sales volume.
  2. Unable to test different models at 1 station.
  3. Unable to generate a final test report of equipment.
  4. The Test Report of each equipment was mandatory to export the equipment.

Maximum Equipment tested: 5-6 units/month.
Setup time of equipment in test Lab: 8-10 Hrs.
Test Time: 1-2 days
Report Generation: Manual (Hand filled)
Area: Quality
Total Automation Cost Invested: Approximately Rs. 3 Crores.
Maximum Equipment tested after Automation: 20-25 units monthly
Setup time of equipment after automation in test Lab: 30-60 Mins.
Test Time after automation: 2-5 Hrs
Report Generation: System Generated (no signature required)
Total time for this capacity enhancement: 9 Months
ROI of automation System: 12-15 months.
Major Automation components used: High end PLC’s, Lab View for Dashboard and Report Generation, Temperature, pressure, humidity transducers, Orifice plates, Venturi tubes, PID controllers, Automatic feeder changer PCC panel, VFD’s.

Industry: Dairy (Retail Outlets)
Challenge Customer was facing:

  1. High Electricity Bill.

Yearly Electricity Bill for 350 retail outlets: Rs. 7.5 Crore
Average Power factor of retail outlet: 0.75
Total Automation Cost Invested: Rs. 74 Lakhs.
Yearly Electricity Bill after power factor correction of 350 outlets: Rs. 6.3 Crore
Average Power factor after correction: 0.97
Total time for installation: 3 Months
ROI of automation System: 8-10 months.
Major Automation components used: Virocha’s world class Single phase APFC panels.

What is the typical timeline for implementing an industrial automation project?
Timeline for implementing an industrial automation project usually depends upon the criticality/ type of solution/ scope of work etc. Smaller standalone systems can be implemented within few weeks whereas complex systems may range from 6 to 18 months. This includes phases such as planning, design, manufacturing, installation, testing and training.

What are the costs associated with industrial automation projects?
Major cost of any automation system is one time. If the system is large it may require an Engineer or technician to maintain. Our training on maintaining and troubleshooting the system is enough for Engineer/Technician. We provide spares and service also at very affordable rates.

How do you stay up-to-date with the latest advancements in industrial automation technology?

To stay up-to-date with the latest advancements in industrial automation technology, out tech teams regularly read industry journals, follow tech blogs, and attend relevant conferences and webinars. Engaging with online communities and forums also helps keep us informed about new trends and innovations.

How customizable are your automation solutions to fit unique business requirements?
We tailor each system to address your unique processes and requirements. Whether you need simple adjustments or complex integrations, we ensure a perfect fit for your operations.

What sets your industrial automation company apart from competitors in the industry?
  • Our capability of handling critical projects.
  • Our diverse knowledge helps us to give complete solution involving various engineering streams.
  • Data and information safety is ensured with our robust IT infrastructure.
  • Our service network across India.
  • We value smiling customers at end and not the sale value.
How can industrial automation improve operational efficiency?
Industrial automation boosts operational efficiency by streamlining repetitive tasks, reducing human error, and increasing production speed. It allows for real-time monitoring and adjustments, which helps optimize processes and lower costs.

How do you handle maintenance and updates for automation systems?
Maintenance:

  • We provide all the drawings and details of the system to the customer.
  • We offer AMC services at very nominal cost for our systems only
  • Proper training is given to customer to maintain the system.

Breakdown:

  • 24X7 online support.
  • All India onsite technical support within 48 hours.
  • Customer is trained to troubleshoot for minor issues.

Updates:

  • We offer updates to our customer whenever it is available.
Can automation help businesses become more environmentally friendly?
Automation can significantly boost environmental sustainability for businesses. By optimizing processes and reducing waste, it minimizes resource consumption and lowers carbon emissions. Efficient automation also helps in better energy management and reduces overall environmental impact.

How do you ensure the security of industrial automation systems?
To ensure the security of industrial automation systems, implement robust access controls, regular software updates, and network monitoring. It’s also crucial to use firewalls, intrusion detection systems, and encryption to protect data and systems from unauthorized access and cyber threats.

How do you assess the specific needs of a company before implementing automation solutions?

To assess a company’s specific needs before implementing automation solutions, we start by conducting a thorough analysis of their current processes and challenges. Engage with key stakeholders to understand their pain points and goals, and evaluate how automation can address these issues and align with their business objectives.

Can automation help with regulatory compliance in certain industries?
Automation can significantly aid in regulatory compliance across various industries by ensuring consistent data collection and reporting. It helps streamline processes, reduce human error, and maintain accurate records, making it easier to adhere to industry regulations.